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Bioprinter Project

Page history last edited by Patrik D'haeseleer 10 years, 9 months ago

Hack an inkjet printer for 3D bioprinting: construct 3D printer to generate tissues in vitro

Leads: Venkata Ravuri, Simon Frid, James Cortese
Participants: Patrik D'haeseleer, Aaron Vollrath, Raghuvir Sengupta, Gregory Costanza, Ari, Serban Ciotlos, Jessabella, Coila, Gerald Witters, Eri Gentry, Kevin Bjorke, Michael Scroggins, Vineeth, Jing Luo, Cameron Clarke, Jonathan Reyles (+non-locals: Bryan Bishop, Lee Nelson, Elizabeth Amaral)

 

Weekly Meetup Time: We're meeting at BioCurious on Thursday, 7:30 pm

Also make sure to sign up for the mailing list if you want to stay informed:

https://groups.google.com/group/biocurious-printer-hacking

 

If you take any cool pics, please add them to the Flickr Pool

 

Things to do:

Organizational:

  • Brainstorm a cool "end goal" project we can work towards
  • What do we want to contribute for Maker Faire?

Inkjet:

  • Contact HP or other e-Recycling for old HP 500 inkjet model (+ cartridges!)
  • Test print with E. coli on paper
    • Maybe get a 2nd inkjet, because we'll need to keep one in the wetlab 
  • Take out paper handling system, so we can print on other surfaces
    • Take careful disassembly pics, so we can put the paper handling hardware back in if we want 

HackteriaBot:

 

DIY Syringe Pumps

 

BioPrinter Mark I - Inkjet!

 

BioPrinter Mark II - HackteriaBot!

 

Useful Bioprinter References

 

Cartridge Info and Links

 

We can start simple for this, in 2D: printing sugars, antibiotics, or inducers for a GFP strain on a Petri dish. Move up to printing 3D structures in gelatin, agarose, or collagen. Test if we can print live bacterial cells, and eventually human cells (once we have BSL-2).

 

Can print collagen or other substrates as a 3D matrix for tissues, organs; or maybe very simple organisms like seaweed or jellyfish?(that'd be a first)
Can print cells onto a surface; possibly cells + matrix
3D printed microfluidics channels?

 

Some links:
http://www.jove.com/video/3681/creating-transient-cell-membrane-pores-using-a-standard-inkjet-printer

http://hackaday.com/2011/07/12/re-manufacturing-inkjet-cartridges-for-3d-printing/
http://boingboing.net/2010/07/24/turn-an-inkjet-into.html
http://www.ted.com/talks/anthony_atala_printing_a_human_kidney.html

http://www.kurzweilai.net/ntd-organ-manufacturing
Making Medical Miracles with Inkjet Printers

http://blog.united-academics.org/2865/researchers-use-a-3d-printer-to-make-bone-like-material/
http://www.igb.fraunhofer.de/content/dam/igb/en/documents/PB_biorap_e.pdf
http://www.innovationnewsdaily.com/artificial-blood-cells-3d-printing-fraunhofer-2259/
http://www.fastcompany.com/blog/cliff-kuang/design-innovation/need-artery-just-print-one-out
http://www.economist.com/node/15543683
http://singularityhub.com/2009/06/15/organovo-pioneers-3-d-organ-printing/
http://openwetware.org/wiki/DIYbio/FAQ/Projects#Inkjet_Printer_Hacking_for_Bio_Projects
http://www.popsci.com/scitech/article/2009-08/artificial-organs-could-arise-flash-electricity

http://www.explainingthefuture.com/bioprinting.html

(Jing)What I mentioned earlier, potentially better than starch due to faster decomposition time->
http://www.popsci.com/science/article/2011-08/new-gel-glue-method-rejoins-cut-blood-vessels-better-stitches

Comments:
I have two unused coupons for techshop classes. I’d love to apply them to this type of project. I also have a suite of Autodesk 3D software at my disposal. -Ryan Huber


I have an old HP inkjet printer sitting in my hallway that I'd love to donate to a good cause. - Patrik

 

Mmm....

Although at first it seemed like a daunting task to accomplish, (not to show this is exactly what we should do) but that it's possible and may actually be pretty simple to start tinkering with this. First: Epson piezoelectric printers basically work by using a using a vibrating metal plate to shoot ink at the paper [thermal inkjet printers are far more common, and have been used successfully for printing cells, with minimal heat shock protein expression - see http://etd.lib.clemson.edu/documents/1239894674/Cui_clemson_0050D_10011.pdf - Patrik (Thanks Patrik! I'll look into this)], so all we need to do is clean out the cartridges and load what we want (although hopefully it doesn't need positive pressure to continuously feed "ink" or kill the cells with the force). Also in regards to used printers, if it's a fixed head design it might be harder to completely clean out the dried ink, but if it's replaceable than we would just need to buy new cartridges. First test is to see if we can clean out the cartridges, load new stuff (food dye) and see if it can still print. If that succeeds, then we would load yeast cells, print on some paper(or whatever medium), and try reculturing the yeast from the paper in the incubator. If it survives it'd be fairly easy to tell, because it bubbles CO2 or we could try with GFP E. coli.

 

 

Then software wise, I think we don't need special software yet... Printers usually print a ~.5cm swath across the paper. So if black cartridge was loaded with "cells" and color was loaded with "matrix", by printing small objects on separate doc files the printer would go thru one pass for each layer. We would then lower the printing stage, by removing a piece of paper underneath the stage after each pass. Here's an example of what we would print based on this idea:

Doc1:

o

Doc2:

0

Doc3:

o

 

We are using an HP DeskJet 5150 (c8962A)

http://www.partshere.com/hppartslist/hpparts.asp?part=C8962A

 

The drivers can be obtained from this link:

http://h10025.www1.hp.com/ewfrf/wc/softwareCategory?cc=us&lc=en&dlc=en&product=304431

 

 

In the end, we would have black, cyan, magenta, yellow at our disposal and gradations of color could be used to control concentration. So once we see that we have a suitable setup with what we load into the cartridges, we can automate more. For instance, by combining all docs into one and spacing them away from each other vertically, the printer software would automatically print one layer per pass and the stage could be set to slowly lower at fixed rate (although this is still constrained by width). At this point we would probably would need software written and a more custom setup where the printer heads move (X, Y) and the stage just lowers (Z), but it would be justified.

Comments (6)

Lou Hom said

at 9:57 am on Dec 13, 2011

One of the easier ways to build a 3D matrix could be with CaCl2 as one "ink" and a cell suspension with sodium alginate and matrix proteins as a second "ink". There are a large number of BSL-1 fibroblast cell lines (derived from a variety of tissues) available from ATCC.

Dave M. said

at 7:45 am on Jan 6, 2012

Hi, I'm Dave, a non-scientist that would love to learn more about science and biology. I'm a TechShop member and am clear to use almost every tool there, except for textiles work. If your timelines are flexible (my schedule is flexible), I might be able to help out here and there.

Software-wise, aren't you still going to need something custom? The last inkjet I owned would spit the paper out completely after a print job. Would feeding the same sheet through the printer cause problems, i.e. damage the printed material? Can anyone elaborate on the "printing stage" that is referenced in this document? Is is the standard inkjet platform with rollers, or is this stage a custom piece that someone has already made?

CindyB said

at 6:07 pm on Jan 6, 2012

Some, including myself, wanted a "How does an inkjet printer work?" tutorial. Here is one from HowStuffWorks.com. http://computer.howstuffworks.com/inkjet-printer1.htm

Matteo said

at 7:06 pm on Jan 7, 2012

Dave I just joined Tech Shop San Jose too, the tools at BioCurious are a little different but I like having access to both, I view them as complimentary sets.

also materials to try printing for our 4th color in beta should be a restriction enzyme or protein? goo/guu? (IDK... PCR fluid)

Hardware hacks to override the print feed rollers... I got distracted in another conversation but on the model we viewed it seemed like the only feedback to the spooling drives was a optical sensor on the edge. I believe if we remove most of this stuff but leave that drive shaft spinning it will bypass the feed mechanisms for however we want to modify it. I believe Patrik already demonstrating bypassing the safety overrides. Anything beyond single sheets assembled together manually offline will require some "modification" on this system. To facilitate sheet assembly registration we could use standard hole placements on the sheets (paper, film or "pre-forms"). Rotary feeding, transport and handling are one of my specialties. I'm sure there is another safety related to paper jams that we can bypass to enable printing longer sheets than standard A4 paper size. As is we could technically get up to 8.5"x14 sheets by changing the sheet size in adobe's print spool (or 11x17 if we get a wide format one).

There is quite possibly already a paper bypass path which is almost straight through the machine, its less common on desktop but a larger one would certainly have this.

The other way to override the existing paper feed will require some sort of sliding cover to move a dish or cartridge through the printer (ie using these same feed rollers to convey a tray).

beyond that and for 3D we'll need a full x-y gantry... which would certainly be more involved with a major overhaul plus tertiary motor and new software drivers. Little easier with arduino perhaps as long as we can find a way to "free" the existing inkjet head and/or X axis assembly.


Matteo said

at 7:43 pm on Jan 7, 2012

Thanks to the internet we don't really need to call epson and have them try to sick a cease and descist on us when they realize the market potential of what we're trying to do...

apparently photographers also prefer piezo inkjet and already hack epson printers to flush and refill in multicolor monochrome as well is increase resolution tied into adobe for $400. They recommend the brother/epson 3000 as the longest standing line of printers (most available?)

http://www.luminous-landscape.com/reviews/piezo.shtml

oh look epson bragging in great detail about their micropiezo technology

http://www.epson.co.in/sites/epson_india/explore_epson/innovation/epson_micro_piezo_technology.page

http://pos.epson.com/lp/epson-color-works/pdf/Micro_Piezo_White_Paper.pdf

http://global.epson.com/newsroom/2010/news_20100901_2.html

http://www.epson.com/cgi-bin/Store/Landing/InkTechPrinter.jsp

http://asia.cnet.com/epson-marks-two-decades-of-micro-piezo-technology-62204634.htm
this epson surepress is what mine will look like!

if your not bored yet or want a link for online cartridges (again explains uniqueness of epson's system)
http://www.printerinkcartridges4you.com/epson-ink-jet-printer-cartridge.html

now i just need to read another 100 pages on applications!

Matteo said

at 10:51 pm on Jan 19, 2012

rather than post all the fun here i made a document for those of you who want to detail hp specs

http://biocuriousmembers.pbworks.com/w/browse/#view=ViewFolder&param=BioPrinter

summary for our test model:
l
black (HP56-monochorme photo) 17 pL drops
color (HP57) 5pL drops
hp58 regular black (TBD >15pL)

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